Hybrid Innerspring Mattress
- Hongjiabin
- Henan
- Determined by the order quantity
- 30,000 pcs/month
Hybrid Construction
When a pocket spring system is combined with the various layers of comfort, it not only provides robust support but also a lovely, body-molding feeling of the skin that results in a complete sleep experience.
Three-Layer Composite Structure
The first layer is a skin-friendly, made of knitted fabric, 2nd layer is an adaptable one consisting of quilted foam and the last one is a pretty strong base support of 21D soft foam.
Vacuum Roll Packaging
The vacuum-packed or roll-packed transports with the maximum compression of 90% are very easy, and these compressions have a double advantage of not only reducing transportation costs but also increasing storage and delivery efficiencies.
Product Description
Pain Point – Too soft and you don't get proper support. Too firm and you don’t feel comfortable.
For hotel buyers and those retailing furniture, one great challenge lies in selecting a mattress that provides a double advantage – plush comfort to guarantee a great night sleep and supportive firmness that remains long-lasting. Pure foam mattresses give a comfortable, soft feel at first but tend to sag after being used heavily quite early. Normally spring mattresses offer support but are often quite hard for the guests.
The consequence? Complains from the guests about back pain or simply being un Comfortable in bed. Expenditure on replacing premature mattresses. Bad reviews.
Our Solution – Hybrid Innerspring Mattress.
A hybrid mattress of innerspring design that brings about the support of springs paired with the comfort of foams by using it in the system.
On the top layer: soft knitted fabric and a 3cm quilted foam are combined for a skin-friendly and breathable cover. The middle layer features 2cm 21D soft foam giving excellent pressure relief properties. The support layer consists of a 24cm pocket spring system - durable and providing stable support.
Total thickness: 28cm (11 inches). A soft (medium-soft) feel that appeals particularly to side sleepers and those who favor the idea of sleeping on a softer surface.
The mattress is vacuum-rolled and compressed so packaging is easier – thus shipping volume is cut by as much as 60%, and freight costs reduced somewhere around 30–40%.
Outcome: Comfort of a soft mat, support of a firm sleeping surface, a cooler sleep experience and designed to be the perfect mattress for use at hotels, medical facilities and in the homes of people.
Technical Specifications
| Category | Parameter | Specification |
|---|---|---|
| Basic Info | Product Name | Hybrid Innerspring Mattress |
| Also Known As | Combination Spring Mattress / Multi-Layer Spring Mattress | |
| Brand | Hongjiabin | |
| Finished Thickness | 28cm / 11 inches (customizable) | |
| Firmness Level | Soft (Medium-Soft) (customizable) | |
| Comfort Layer | Top Layer | Knitted fabric + 3cm quilted foam – breathable, skin-friendly |
| Middle Layer | 2cm 21D soft foam – pressure relief | |
| Support System | Spring Type | Independent pocket spring |
| Spring Height | 24cm | |
| Wire Material | High-carbon steel | |
| Wire Diameter | 1.8–2.2mm (customizable) | |
| Spring Density | 400–500 springs/m² | |
| Edge Support | Reinforced edge springs – prevents sagging | |
| Bottom Layer | Bottom Structure | Polyester fabric + 1cm quilted foam |
| Performance | Motion Transfer | >60% reduction (vs Bonnell coils) |
| Compression Cycles | 80,000+ cycles – minimal deformation | |
| Lifespan | 8–10 years under normal use | |
| Packaging | Roll-pack | Vacuum compressed – reduces volume by 60% |
| Flat-pack | Available upon request | |
| Certifications | Quality | ISO9001, SGS certified |
| Environmental | ISO14001, CQM Green Product, Ten Rings | |
| Warranty | Spring System | 15 years |
| Foam Layers | 3–5 years |
Core Advantages – Hybrid Innerspring vs Standard Options
Support + Comfort:
A regular spring mattress provides support but tends to have a firm sleeping surface. A purely foam mattress feels soft but gives no support. Our Hybrid mattress integrates pocket springs with multi-layer foam to give you the best of both in one single mattress.
Motion Isolation:
Pocket springs which operate independently decrease motion transfer by >60% in comparison to Bonnell coils. Waking up due to partner movements is a rarity here.
Reinforced Edges: Edge support which prevents sagging when sitting on the mattress helps to keep the sleep surface and length of the mattress intact.
Cool Sleep:
An open airflow system consisting of coils and a breathable knitted fabric keep the bed cool. Thus, heat buildup is prevented.
Compressed Packaging:
The vacuum roll-pack packaging makes the shipment's volume decrease by 60% - which significantly reduces freight costs and allows the mattresses to be stored easier.
Flexible Customization: Fabrics, springs and comfort layers can all be customized to meet different market needs.
The Bottom Line:
Hybrid Innerspring is the right choice if you need a softer sleeping surface that, at the same time, provides good support - this is a perfect solution for hotels, healthcare and retail sectors.
Recommended Applications
Hotels (mid to high-end)
Healthcare & rehabilitation facilities
Furniture retail
Project procurement (schools, apartments, dormitories)
Customization Services
We offer full customization for the Hybrid Innerspring Mattress:
Size: Any dimension – MOQ 50 units.
Fabric: Polyester, cotton, organic, cooling, bamboo fiber, Tencel – MOQ 50 units.
Spring System: Wire diameter, height, density, and zoned support structures adjustable – MOQ 100 units.
Comfort Layer: Latex, charcoal latex, wave foam, gel memory foam, cooling gel, mini spring layers – MOQ 50 units.
Appearance: Color, pattern, brand logo on mattress surface – MOQ 100 units.
Packaging: Vacuum bag, roll-packed carton, flat compression, or non-compressed – MOQ 50 units.
Sample Support: Mini sample models available for sales展示.
Customization Process:
Step 1: Send your requirements (size, firmness, quantity, fabric preference)
Step 2: We recommend the optimal configuration
Step 3: Sample production – 7 to 10 days (paid sample, refundable on bulk order)
Step 4: Bulk production – 20 to 30 days after sample approval
MANUFACTURING PROCESS
1. Foam production: 21D soft foam and quilted foam produced in-house
2. Spring winding: Fully automated – 24cm pocket springs, ±0.5mm tolerance
3. Spring assembly: Pocket springs arranged into support grid
4. Layer assembly: Comfort layers + spring system + base combined
5. Edge reinforcement: Reinforced edge springs applied
6. Quilting: Knitted fabric + quilted foam applied
7. Vacuum compression & roll packing: Compressed, rolled, and packed
8. Quality inspection: Real-time monitoring at each step
95%+ automation. 20+ equipment types. <0.5% defect rate.
ABOUT US – HONGJIABIN
Established in 2002, Hongjiabin specializes in mattress materials and spring technology, integrating R&D, production, and sales for over 20 years.
FACILITY & WORKFORCE:
- 168 employees
- 58,000 m² modern factory
- Full in-house production: foam, springs, quilting, packaging
- 20+ types of equipment
- 95%+ automation rate
PRODUCTION CAPACITY:
- 30,000 finished mattresses per month
- 100,000 mattress spring cores per month (for internal use + external OEM sales)
QUALITY CONTROL:
- Defect rate: <0.5%
- Real-time monitoring on production lines
- Dedicated QC team at each stage
CERTIFICATIONS:
- ISO9001, ISO14001, SGS certified
- CQM China Green Product Certification
- China Environmental Label (Ten Rings)
GLOBAL REACH:
- Exported to 20+ countries (US, Canada, South Africa, Turkey, Southeast Asia, Europe, Middle East)
- 200+ long-term global partners
All certificates and test reports available upon request.
Our Certifications
SGS testing: Available upon request. We provide SGS test reports for spring durability, foam compression, and flame retardancy. Contact us for the latest test report.
Environmental Management System Certification No. :17723 EU0066-10ROM
China Environmental Labeling Product Certification No. :CEC2024ELP4225104
China Green Product Certification No. :COM236GPP004397
ORDER & LOGISTICS
MOQ:
- Sample: 1–5 units (paid sample, refundable on bulk order)
- Bulk standard: 50 units (mixed sizes allowed)
- Bulk custom: 50 units per design
Payment:
- 30% deposit upon order confirmation
- 70% balance against copy of Bill of Lading (T/T)
Shipping Methods & Transit Time:
- Sea (FOB Qingdao): 20–40 days (US ~25 days, Europe ~35 days, SE Asia ~12 days)
- Rail (Europe/Central Asia): 18–25 days
- Air (samples/urgent): 5–7 days
Lead Time (from deposit to shipment):
- Sample: 7–10 days
- Bulk standard: 20–25 days
- Bulk custom: 25–30 days
Packaging:
- Standard: Vacuum-compressed roll pack – reduces volume by 60%
- Roll-pack: 180–220 units/20GP, 400–450 units/40HQ
- Flat-pack: Available upon request
Documents:
- Bill of Lading or Air Waybill
- Packing list with quantities and weights
- Commercial invoice for customs clearance
AFTER-SALES SUPPORT
Warranty:
- Spring system: 15 years
- Foam layers: 3–5 years
- Covers manufacturing defects in material and workmanship under normal use
Exclusions:
- Normal wear and tear
- Fading, staining, or discoloration from use
- Improper handling, dropping, or overloading
- Modifications by third parties
Claim Process:
- Contact us with batch number, photos/videos, and purchase date
- Response within 48 hours
- Replacement parts shipped free of charge (customer pays return shipping)
Technical Support:
- Free remote guidance
- On-site service available upon request (conditions vary by location)
All test reports available upon request.
Exhibitions
2024 Kazakhstan International Building Materials Exhibition
The company showcased its full customization capabilities, from material combinations to functional design. Environmentally friendly, odor-free products and efficient delivery systems attracted many engineering clients and distributors from Central Asia.
2025 Uzbekistan International Building Materials Exhibition
Our company presented its standardized production line, demonstrating efficient supply capabilities from spring manufacturing to finished mattress delivery. Products meeting international environmental standards received strong interest from Central Asian importers, particularly for hotel and apartment projects.
