Roll Packed Spring Mattress
- Hongjiabin
- Henan
- Depends on order quantity
- 30,000 pcs/month
1. Rolled spring mattress made especially for wholesale and e-commerce channels.
2. Vacuum-sealed for easy carrying and durable support.
3. The vacuum spring mattress is a perfect solution for worldwide distribution as it merges both dependable spring support and the compact rolled packaging method that helps importers to decrease logistics costs as well as raise distribution efficiency.
Product Overview:
Pain Point – Shipping costs for bulky spring mattresses make cross-border e-commerce unprofitable.
Freight costs for spring mattresses constitute the bulk of sellers and wholesale distributors expenses. Standard innersprings can consume a vast amount of space in a container. It's a waste of money for empty spaces – not just the price of the product.
Although compression is feasible, a lot of compressed mattresses are made with inferior foam that is never going to completely expand. In addition to that, some may utilize thin springs that quickly lose their support.
What it leads to are:
Freight costs devouring your margin;
Customer complains about lopsided mattresses;
Returns eating up your profit.
Our Solution – Roll Packed Spring Mattress.
We have developed this mattress especially for e-commerce and wholesale. The roll-packed mattress has a core that is 18cm of pocket spring (wire thickness is from 2.0 mm to 2.2 mm) – which provides the same support as a non-compressed mattress. It has been vacuum-packed, and the volume was reduced by 70%. In a 40HQ container, you can place between 400 and 440 units rather than only 100.
Take the box, unfold the mattress and the mattress will take the shape of a mattress over the course of 24-72 hours after being unrolled while still keeping the same level of firmness and the ability to provide support as it did prior to being compressed.
Effects?
Costs of freight become smaller;
Greater margins;
Customer satisfaction is the outcome.
Choose Bonnell or pocket spring type. Choose your height from 6 to 14 inches. Choose between standard sizes and custom sizes. All items are packed in a roll to enable you to ship immediately.
Technical parameters
| Category | Parameter | Specification |
|---|---|---|
| Basic Info | Product Name | Roll Packed Spring Mattress |
| Also Known As | Rolled Spring Mattress / Compressed Spring Mattress / Vacuum Spring Mattress | |
| Brand | Hongjiabin | |
| Finished Thickness | 15cm / 18cm / 20cm / 22cm / 25cm / 28cm / 30cm / 35cm (customizable) | |
| Firmness Level | Medium / Medium-firm (customizable) | |
| Spring System | Spring Type | Bonnell coil or Independent pocket spring (customizable) |
| Wire Material | High-carbon steel | |
| Wire Diameter (Bonnell) | 1.8–2.0mm | |
| Wire Diameter (Pocket) | 2.0–2.2mm | |
| Spring Height | 18–20cm | |
| Coils per Spring | 5–6 turns | |
| Comfort Layer | High-Resilience Foam | 2030 high-resilience foam (thickness varies by model) |
| Cover & Fabric | Standard Fabric | Tencel / 3D breathable fabric |
| Expansion | Time to Full Expansion | 24–72 hours after unpacking |
| Performance | Compression Cycles | 80,000+ cycles |
| Lifespan | 10–15 years under normal use | |
| Packaging | Roll-pack | Vacuum compressed – reduces volume by 70% |
| Certifications | Quality | ISO9001, SGS certified |
| Environmental | ISO14001, CQM Green Product, Ten Rings | |
| Warranty | Spring System | 15 years |
| Foam Layers | 3–5 years |
Core Advantages – Roll Packed vs Standard Shipping
1. Freight Cost Advantage: Standard mattresses occupy the space of full containers. Our roll-packed mattress minimizes the volume by 70% - 400+ units per 40HQ vs 100 units. Freight costs are reduced by 30-40%.
2. Same Support, Smaller Package:
Compression doesn't equal compromise. Our 18cm pocket springs (2.0–2.2mm) give you the same level of support a non-compressed mattress!
3. Quick Recovery:
Open the package, unroll, and leave it to get settled for 24–72 hours. Your roll-packed mattress will expand to its original shape and keep the same supportive comfort and feel!
4. Choice of Spring System:
Bonnell spring system (economical) or pocket spring (isolation). You may select what fits your market best!
5. Several Thickness Options: 6–14 inch. Custom sizes are also available.
This spring mattress is the product you can easily sell via the Internet or in your warehouse. It will cost less to move, give you a great profit margin and you will still sell quality product.
Recommended Applications
E-commerce platforms (Amazon, Wayfair, etc.)
Wholesale distribution
Furniture retail
Hotel projects
Dormitories & student housing
Customization Services
We offer full customization for the Roll Packed Spring Mattress:
Size: Any dimension – MOQ 50 units.
Thickness: 15–35cm (6–14 inches) – MOQ 50 units.
Firmness: Medium / Medium-firm – MOQ 50 units.
Spring System: Bonnell or Pocket spring – MOQ 100 units.
Wire Diameter: 1.8–2.2mm – MOQ 100 units.
Comfort Layer: 2030 high-resilience foam, thickness adjustable – MOQ 50 units.
Fabric: Tencel, 3D breathable fabric, custom color/pattern – MOQ 50 units.
Logo Printing: Custom branding on mattress surface or packaging – MOQ 100 units.
Customization Process:
Step 1: Send your requirements (spring type, thickness, quantity, fabric preference)
Step 2: We recommend the optimal configuration
Step 3: Sample production – 7 to 10 days (paid sample, refundable on bulk order)
Step 4: Bulk production – 20 to 30 days after sample approval
MANUFACTURING PROCESS
1. Wire preparation
High-carbon steel – pulled to the required gauge, that is from 1.8 to 2.2 mm.
2. Spring winding
Bonnell or pocket springs, fully automated, ±0.5mm deviation
3. Spring assembly
Support grid (Bonnell) or pocketed & sealed (pocket)
4. Heat treatment
Tempering at high temperatures, which reduces inherent stresses
5. Layer assembly
High-resilience polyurethane foam at 2030 springs + foam + fabric cover
6. Quilting
Applique fabric cover
7. Quality Control
Real-time monitoring is done at each stage of the process.
8. Vacuum compression & roll packing
Compressed (about 70% volume reduction), rolled and packed into cardboard boxes.
About 95% of the machines are doing the work. More than 20 types of equipment. The production defect does not exceed 0.5%.
ABOUT US – HONGJIABIN
Established in 2002, Hongjiabin specializes in mattress materials and spring technology, integrating R&D, production, and sales for over 20 years.
FACILITY & WORKFORCE:
- 168 employees
- 58,000 m² modern factory
- Full in-house production: springs, foam, quilting, packaging
- 20+ types of equipment
- 95%+ automation rate
PRODUCTION CAPACITY:
- 30,000 finished mattresses per month
- 100,000 mattress spring cores per month (for internal use + external OEM sales)
QUALITY CONTROL:
- Defect rate: <0.5%
- Real-time monitoring on production lines
- Dedicated QC team at each stage
CERTIFICATIONS:
- ISO9001, ISO14001, SGS certified
- CQM China Green Product Certification
- China Environmental Label (Ten Rings)
GLOBAL REACH:
- Exported to 20+ countries (US, Canada, South Africa, Turkey, Southeast Asia, Europe, Middle East)
- 200+ long-term global partners
All certificates and test reports available upon request.
QUALITY TESTING & CERTIFICATIONS
SGS Test Report No.: GZIN2512005025PL01_EN
Test report (see below). Additional copies available upon request.
ENVIRONMENTAL CERTIFICATIONS:
- ISO14001: 17723 EU0066-10ROM
- China Environmental Label (Ten Rings): CEC2024ELP4225104
- CQM China Green Product: COM236GPP004397
Certificates (see below). Additional copies available upon request.
Mattress production video
ORDER & LOGISTICS
Minimum Quantity
- For free samples: no more than 30 pieces
- For bulk standards: no fewer than 50 pieces
- For bulk customized: at least 50 pieces per design
Payment Terms:
If the customer wishes to receive the first batch of products, the customer's agent or representative must send to the vendor a deposit equivalent to 30 % of the amount paid in advance.
Copy of Bill of Lading (T/T)
can be used to get the rest of the payment for the vendor.
Shipment Methods & Time Required:
1. Sea Freight (FOB Qingdao): 20-40 days approx. (US ~25 days, EU ~35 days, ASEAN ~12 days)
- Freight by Sea (FOB Shanghai) 30-50 days (approximately USA 50 days, EU 60 days, SEA 15-20 days)
- Railway Transportation (to Europe / Central Asia) 18 - 25 days
- Courier (samples/urgent) 5-7 days
Production Time (after receiving the deposit until the cargo is ready for shipping:
- Sample: 7-10 days
- Bulk standard production: 20-25 days
- Bulk customization: 25-30 days
Shipping:
- Default: Rolled-up, vacuum-packed
- Rolled-up (40HQ): 400+ pieces
- Unrolled flat packaging: available upon request
Files required at the time of clearing the goods:
- Sea freight documents or air cargo documents
- Delivery slip, which includes the number of the delivered goods and their weight, if applicable
- Invoice for the buyer to get the imported goods through customs
AFTER-SALES SUPPORT
Warranty:
- Spring system: 15 years
- Foam layers: 3–5 years
- Covers manufacturing defects in material and workmanship under normal use
Exclusions:
- Normal wear and tear
- Fading, staining, or discoloration from use
- Improper handling, dropping, or overloading
- Modifications by third parties
Claim Process:
- Contact us with batch number, photos/videos, and purchase date
- Response within 48 hours
- Replacement parts shipped free of charge (customer pays return shipping)
Technical Support:
- Free remote guidance
- On-site service available upon request (conditions vary by location)
All test reports available upon request.
OUR EXHIBITIONS
2025 Korea International Building Materials Expo (Seoul, South Korea, Booth A1112):
Showcased roll packed spring mattresses. buyer inquiries received. Brochure available upon request.
2025 Ulaanbaatar Interior Decoration and Building Materials Expo (Mongolia, Booth N02):
Showcased roll packed spring mattresses. buyer inquiries received. Brochure available upon request.
