5 Zone Pocket Spring Mattress
- Hongjiabin
- Henan
- Depends on order quantity
- 30,000 pcs/month
1. Directly from source: Our procurement is done at top rubber tree regions whose average tree age is 15 to 20 years, so the latex quality is guaranteed. As a consequence, a premiere deluxe pocket spring mattress that is extremely durable was made.
2. Made of 93% high-purity latex, its density is sufficiently high to allow it to mold absolutely to the human body's curves. The honeycomb-structured ventilation pores not only help to make the mattress breathable but also allow the latex to have a healthier sleeping environment while offering enhanced resilience and body-conforming support.
3. Made with a very high amount of natural latex yet not containing any synthetic materials at all, it is a perfect representation of the very soft yet resilient touch of pure latex.
Product Introduction:
Pain Point – A standard mattress is usually either too fluffy or too hard.
It is quite difficult for hotel purchasing officers and furniture retailers to find a mattress that most of their customers will be satisfied with. Guests with too soft a mattress often experience back pain, while those with an overly firm mattress feel discomfort.
Standard spring mattresses consist of fine wires (1.7-2.0mm) that very quickly lose shape when subjected to heavy use. The first sagging occurs typically after 2-3 years.
To sum up, complaints from guests, regular changing of mattresses, and increasing operating costs.
Our Solution – Medium Firm Hybrid mattress.
This sleeping mattress has a 3-zone pocket spring system made of a high-carbon manganese steel wire of 2.0–2.2mm that is even thicker than the standard 1.7–2.0mm thickness.
Pocket springs are coiled at 6 times for a stronger physical resistance to the load. It will ensure your mattress won't sag easily even after many years of use.
A 2-layer system of springs gives your body the right support:
Top zone (Head, Neck, Back and Shoulders & Lumbar): The mattress gives medium pressure for the top of the body to be supported. This allows the muscles of the neck and back to be relaxed, which results in less pain, and also the lumbar area is better supported.
Lower zone (Hip area & pelvis support): The mattress offers firmer support to the body's midsection to align the spine correctly and to avoid bending in a “suspended” kind of way.
Springs have double high-temperature tempering to enhance fatigue strength and resistance.
Total mattress thickness: 22-28cm (variable)
The combination of pocket spring and foam (hybrid mattress) gives a mattress firm feel but not so firm that one cannot feel comfortable. It is the perfect balance between softness and firmness.
Compared to a conventional mattress, this mattress is compressed to vacuum then being rolled and packed. Therefore, its volume during shipping is reduced by about 60%, and freight charges can be cut by 30-40%.
Advantages: Attraction of more guests, a decrease in back ailments, the extension of the life expectancy of the mattress, it is very suitable for hotels with long service life requirements, for furniture retailers looking for both comfort and support balance, and for hospitals where a stable spinal support is needed.
Technical Specifications
| Category | Parameter | Specification |
|---|---|---|
| Basic Info | Product Name | 5 Zone Pocket Spring Mattress |
| Also Known As | Back Care Spring Mattress / Spinal Spring Mattress | |
| Brand | Hongjiabin | |
| Finished Thickness | 22–28cm (customizable) | |
| Firmness Level | Medium-firm (customizable) | |
| Support System | Spring Type | Independent pocket spring |
| Wire Material | High-carbon steel (double-tempered) | |
| Wire Diameter | 2.0–2.2mm (customizable) | |
| Spring Density | 400–600 springs/m² | |
| Zone Layout | 5 zones: Head, Shoulder, Lumbar, Hip, Leg | |
| Recovery Rate | Durability Testing: 300,000 cycles – consistent performance (test report available upon request) | |
| Heat Treatment | High-temperature double tempering | |
| Pocket Fabric | High-strength nonwoven (tear-resistant) | |
| Comfort Layer | Top Layer | Natural latex (breathable, resilient) |
| Latex Thickness | Customizable | |
| Cover & Fabric | Top Fabric | Knitted fabric – soft, breathable, moisture-wicking |
| Bottom Structure | Anti-slip fabric | |
| Performance | Motion Transfer | >60% reduction (vs Bonnell coils) |
| Compression Cycles | 80,000+ cycles – minimal deformation | |
| Lifespan | 10–15 years under normal use | |
| Packaging | Roll-pack | Vacuum compressed – reduces volume by 60% |
| Certifications | Quality | ISO9001, SGS certified |
| Environmental | ISO14001, CQM Green Product, Ten Rings | |
| Warranty | Spring System | 15 years |
| Comfort Layer | 3–5 years |
Core Advantages – 5 Zone Pocket Spring vs Standard Options
Targeted Zone Support: Traditional beds provide the same level of support throughout your body. In fact, they only regard bodyweight as a whole. Using our 5-zone system, we adjust the wire tension in each zone accordingly – softer under the shoulders and harder under the hips and lower back. This way, you are supported just right for natural spinal alignment.
Motion Isolation: Pocket springs operate independently of one another, so they transfer less than 60% of the movement compared to Bonnel coils. You won’t bother your bed partner with your movements.
Superior Durability: The high-carbon steel used in the wire is 2.0–2.2mm thick and also, it is double-tempered. After 300,000 rolling tests, the recovery rate is 99%. With the bed, you should have no problem keeping it for 10 to 15 years.
Natural Latex Comfort: The body is softly hugged like a plush toy when made of natural latex, which is breathable, resilient, and conforming. A latex mattress keeps you cool and cozy during sleep.
Compressed Packaging: Vacuum roll-pack reduces shipping volume by 60%—freight costs decrease, and storage is easier.
The Bottom Line: Select 5 Zone Pocket Spring if you are looking for a mattress that supports your body precisely and offers you a premium level of comfort for your back. It is perfect for hotels, medical facilities, and anyone who wants good quality sleep and is price-conscious alike.
Recommended Applications
Hotels (mid to high-end)
Healthcare & wellness facilities
Furniture retail
Project procurement (apartments, dormitories)
Premium residential use
Customization Services
We offer full customization for the 5 Zone Pocket Spring Mattress:
Size: Any dimension – MOQ 50 units.
Firmness: Adjustable via spring wire diameter and foam density – MOQ 50 units.
Zone Layout: 5-zone or 7-zone – MOQ 100 units.
Comfort Layer: Latex, gel memory foam, or hybrid – MOQ 50 units.
Fabric: Various knitted fabrics with custom colors and patterns – MOQ 50 units.
Logo Printing: Custom branding on mattress surface or packaging – MOQ 100 units.
Customization Process:
Step 1: Send your requirements (size, firmness, quantity, fabric preference)
Step 2: We recommend the optimal configuration
Step 3: Sample production – 7 to 10 days (paid sample, refundable on bulk order)
Step 4: Bulk production – 20 to 30 days after sample approval
Mattress Manufacturing Process Video
MANUFACTURING PROCESS
1. Material preparation: High-carbon steel wire - 2.0–2.2mm diameter by drawing
2. Spring coiling: Compressed coil spring by automated machine, +/–0.5mm
3. Annealing: Heat treatment process of two temperings at high temperature - internal strain removal
4. Zone combination: 5-zone configuration - arrangement of springs by tension per zone
5. Spring pocket closing: Each spring is encapsulated in nonwoven fabric - sealed by ultrasonic means.
6. Topper integration: Spring assembly, foam topper, base
7. Covering: Quilting cover material, knitted fabric
8. In-line QC: The system monitors the quality at each process, and immediately issues a rejection if a fault is discovered
9. Compressing & Roll "packing": After being packed with a paper bag, the mattress is vacuum sealed, rolled, and boxed.
95%+ automation. 20+ kinds of machine. Defect rate <0.5%.
ABOUT US – HONGJIABIN
Founded in 2002, Hongjiabin excels in mattress materials and spring systems and is committed R&D, manufacturing, and marketing activities over 20 years.
WORKSHOP & TEAM:
- 168 staff members
- 58,000 m² state-of-the-art manufacturing plant
MANUFACTURING ABILITY:
- 30,000 mattresses produced every month
- 100,000 mattress spring cores produced per month (including internal use + external OEM selling)
RECOGNITIONS:
- ISO9001, ISO14001, SGS qualified
- CQM Chinese Green Product Certification
- China environmental label (Ten Rings)
INTERNATIONAL PRESENCE:
- Distributed throughout 20+ nations, among others, the, Canada, USA, South Africa, Turkey, Southeast Asia, and the Middle East.
- Over 200 partners all over the world
Our certificated documents and test reports will be ready once requested.
Quality Testing：
SGS testing: Available upon request. We provide SGS test reports for spring durability, foam compression, and flame retardancy. Contact us for the latest test report.
Certifications
Environmental Management System Certification No. :17723 EU0066-10ROM
China Environmental Labeling Product Certification No. :CEC2024ELP4225104
China Green Product Certification No. :COM236GPP004397
ORDER & LOGISTICS
Minimum Order Quantity:
Sample MOQ: 1–5 pieces (paid sample will be refunded on bulk order)
Standard bulk MOQ: 50 pieces (different sizes will be allowed)
Custom bulk MOQ: 50 pieces per design
Payment:
30% deposit after order confirmation
70% balance when providing a Bill Copy of the Lading (T/T)
Shipping Method & Shipping Period:
Ocean Freight (FOB Qingdao): 20–40 days (approx. 25 days to US, 35 days to Europe, 12 days for SE Asia)
Rail to Europe/Central Asia: 18–25 days
Air (samples/urgent): 5–7 days
Production lead time (starting from deposit to dispatch):
Sample lead time: 7–10 days
Standard bulk lead time: 20–25 days
Custom bulk lead time: 25–30 days
Packaging:
Regular: Vacuum-compressed roll pack – volume reduction by 60%
Roll-pack per shipping container:
20GP: 180–220 units
40HQ: 400–450 units
Flat-pack - available according to request
Documents:
Bill of Lading or Air Waybill
Packing list with quantities & weights
Commercial invoice for customs clearance.
AFTER-SALES SUPPORT
Warranty:
- Spring system: 15 years
- Comfort layer: 3-5 years
- Covers manufacturing defects in material and workmanship under normal use
Exclusions:
- Normal wear and tear
- Fading, staining, or discoloration from use
- Improper handling, dropping, or overloading
- Modifications by third parties
Claim Process:
- Provide us with the batch number, photos/videos, and purchase date
- We will get back with a response in 48 hours
- Replacement parts will be shipped to you free of charge (customer pays return shipping)
Technical Support:
- Free remote guidance
- On-site servicing is possible upon special request (conditions vary by location)
All test reports are accessible upon customer request.
OUR EXHIBITIONS
2025 Korea International Building Materials Expo (Seoul, South Korea, Booth A1112):
Showcased 5-zone pocket spring mattresses. 30+ buyer inquiries received. Brochure available upon request.
